HDPE Electro Fusion End Cap for Fuel Gas

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Gas-grade PE100 RC HDPE electrofusion end cap designed for secure termination of fuel gas pipelines, compliant with international gas transportation safety standards.
  • Diameter Range: 20mm - 630mm
  • Pressure Rating: PN10 - PN16
  • Applicable Standards: ISO 4437, EN 1555, ISO 21307
  • Stock Availability: In stock
  • Sample Policy: Free sample available
  • Lead Time: 5–30 days

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The HDPE Electro Fusion End Cap for Fuel Gas is a PE100 RC electro fusion end cap with embedded heating coils, designed for permanent or temporary sealing of fuel gas pipeline ends in gas distribution systems.

HDPE Electro Fusion End Cap for Fuel Gas
Specifications DN Item DN L Net Weight(Kg) Packing
32 BGEM 032 32 68 0.09 300
40 BGEM 040 40 75 0.13 200
50 BGEM 050 50 80 0.23 150
63 BGEM 063 63 93 0.34 100
90 BGEM 090 90 100 0.85 25
110 BGEM 0110 110 112 1.32 20

Key Features of HDPE Electro Fusion End Cap for Fuel Gas

  • Embedded heating coils for 360° uniform fusion characterize.
  • PE100 RC material with Slow Crack Growth resistance makes up.
  • Integrated data matrix code provides traceability.
  • Automated fusion process monitoring interface supports installation.

Manufacturing Process of HDPE Electro Fusion End Cap for Fuel Gas

Each is produced by precision injection molding with automated coil-embedding.

Critical Process Parameters of HDPE Electro Fusion End Cap for Fuel Gas

  • Melt temperature control: ±2°C precision
  • Cooling gradient ≤15°C/min
  • Heating wire positioning tolerance ±0.1mm
  • Oxidation Induction Time ≥30min

Raw Material Characteristics of HDPE Electro Fusion End Cap for Fuel Gas

  • Minimum Required Strength ≥10.0 MPa (ISO 9080)
  • Elastic modulus ≥900 MPa (ISO 527)
  • Charpy impact strength ≥15 kJ/m² (ISO 179)
  • Volume resistivity ≥1×10¹⁶ Ω·cm (IEC 62631)

Typical Applications of HDPE Electro Fusion End Cap for Fuel Gas

  • is used for termination of medium/low-pressure gas distribution networks.
  • serves LNG and CNG refueling station piping systems.
  • is installed in industrial gas supply system retrofits.
  • The fitting provides isolation segments in underground gas pipeline maintenance.

Application Scenarios of HDPE Electro Fusion End Cap for Fuel Gas

  • Terminal sealing and pressure test isolation in gas networks — is the standard cap for these closures.
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