HDPE Butt Fusion End Cap

Hot Product
Manufactured from PE100/PE100 high-density polyethylene, this permanent sealing solution uses butt fusion for pipe termination, compliant with ISO 4427 standards for potable water systems.
  • Diameter Range: DN 63 – DN 1200
  • Pressure Rating: PN6–PN25
  • Applicable Standards: ISO, EN
  • Stock Availability: In stock
  • Sample Policy: Free sample available
  • Lead Time: 5–30 days

Need help? Contact our technical support team

+86 1551559 6408

The HDPE Butt Fusion End Cap is a butt fusion cap designed for permanent sealing of HDPE pipe ends in potable water and industrial water systems. It provides leak-free closure and long-term corrosion resistance.

HDPE Butt Fusion End Cap
SPECIFICATION dn L H SDR17 SDR13.6 SDR11
D63 84 70 √ √
D75 87 74 √ √
D90 93 84 √ √
D110 98 84 √ √
D125 107 87 √ √
D140 120 92 √ √
D160 128 102 √ √
D180 135 105 √ √
D200 142 112 √ √
D225 130 115 √ √
D250 140 128 √ √
D280 140 120 √ √
D315 160 150 √ √
D355 140 115 √ √
D400 130 100 √ √
D450 140 115 √ √
D500 140 115 √ √
D560 150 115 √ √
D630 150 115 √ √
D710 160 125 √
D800 160 125 √
D900 160 125 √
D1000 160 125 √
D1200 200 155 √

Key Features of HDPE Butt Fusion End Cap

  • Permanent leak-free sealing design.
  • 100% corrosion-resistant construction.
  • Fusion joint strength is equal to or greater than base material strength.
  • UV stabilizers give extended outdoor service life.
  • Zero permeability maintains water purity.

Manufacturing Process of HDPE Butt Fusion End Cap

Each is produced by precision injection molding.

Critical Process Parameters of HDPE Butt Fusion End Cap

  • Melt temperature control: 210–230°C
  • Holding pressure accuracy: ±0.5 bar
  • Cooling rate gradient management
  • Mold temperature uniformity: ±2°C
  • Wall thickness tolerance ≤5%

Raw Material Characteristics of HDPE Butt Fusion End Cap

  • Density: 0.950–0.955 g/cm³ (ISO 1183)
  • Melt flow index: 0.2–0.4 g/10min (ISO 1133)
  • SCG resistance: ≥500h (ISO 13479)
  • Tensile strength: ≥25 MPa (ISO 527)
  • Thermal stability: ≥20 years

Typical Applications of HDPE Butt Fusion End Cap

  • is used for potable water mainline termination.
  • serves irrigation system sectional isolation.
  • is installed at municipal network pressure testing ports.
  • is used in industrial cooling water system isolation.
  • is applied for temporary construction pipe protection.

Application Scenarios of HDPE Butt Fusion End Cap

  • Terminal pressure sealing and sectional division in water systems — is the standard cap for these closures.
Request Quote

Related Products

You might also be interested in these products