HDPE Butt Fusion End Cap

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Manufactured from PE100/PE100RC high-density polyethylene, this permanent sealing solution uses butt fusion for pipe termination, compliant with ISO 4427 standards for potable water systems.
  • Diameter Range: 20–800 mm
  • Pressure Rating: PN6–PN25
  • Applicable Standards: ISO 4427, EN 12201
  • Stock Availability: In stock
  • Sample Policy: Free sample available
  • Lead Time: 5–30 days

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The HDPE Butt Fusion End Cap is a butt fusion cap designed for permanent sealing of HDPE pipe ends in potable water and industrial water systems. It provides leak-free closure and long-term corrosion resistance.

SPECIFICATION dn L H SDR17 SDR13.6 SDR11
D63 84 70
D75 87 74
D90 93 84
D110 98 84
D125 107 87
D140 120 92
D160 128 102
D180 135 105
D200 142 112
D225 130 115
D250 140 128
D280 140 120
D315 160 150
D355 140 115
D400 130 100
D450 140 115
D500 140 115
D560 150 115
D630 150 115
D710 160 125
D800 160 125
D900 160 125
D1000 160 125
D1200 200 155

Key Features of HDPE Butt Fusion End Cap

  • Permanent leak-free sealing design.
  • 100% corrosion-resistant construction.
  • Fusion joint strength is equal to or greater than base material strength.
  • UV stabilizers give extended outdoor service life.
  • Zero permeability maintains water purity.

Manufacturing Process of HDPE Butt Fusion End Cap

Each is produced by precision injection molding.

Critical Process Parameters of HDPE Butt Fusion End Cap

  • Melt temperature control: 210–230°C
  • Holding pressure accuracy: ±0.5 bar
  • Cooling rate gradient management
  • Mold temperature uniformity: ±2°C
  • Wall thickness tolerance ≤5%

Raw Material Characteristics of HDPE Butt Fusion End Cap

  • Density: 0.950–0.955 g/cm³ (ISO 1183)
  • Melt flow index: 0.2–0.4 g/10min (ISO 1133)
  • SCG resistance: ≥500h (ISO 13479)
  • Tensile strength: ≥25 MPa (ISO 527)
  • Thermal stability: ≥20 years

Typical Applications of HDPE Butt Fusion End Cap

  • is used for potable water mainline termination.
  • serves irrigation system sectional isolation.
  • is installed at municipal network pressure testing ports.
  • is used in industrial cooling water system isolation.
  • is applied for temporary construction pipe protection.

Application Scenarios of HDPE Butt Fusion End Cap

  • Terminal pressure sealing and sectional division in water systems — is the standard cap for these closures.
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