The CPVC Solvent Cement End Cap is a socket cap in chlorinated polyvinyl chloride (CPVC) used to close and seal the end of a pipe run, bonded with CPVC solvent cement. The CPVC Solvent Cement End Cap forms a permanent glued seal in potable water and industrial corrosive lines, its rounded dome spreading pressure evenly without stress points. Rated to 90°C, this CPVC solvent cement end cap resists most acids, alkalis and oxidizing media and also serves for test isolation and future tie-ins.
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Specification
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Socket
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|
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Diameter
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|
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d1
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d2
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I
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D
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L
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20
|
20.3
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20.1
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16.0
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27.0
|
28.50
|
|
25
|
25.3
|
25.1
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20.0
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33.0
|
29.50
|
|
32
|
32.3
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32.1
|
24.0
|
40.5
|
35.50
|
|
40
|
40.3
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40.1
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28.0
|
49.1
|
40.00
|
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50
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50.3
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50.1
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32.0
|
61.0
|
46.50
|
|
63
|
63.3
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63.1
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38.0
|
75.0
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54.50
|
|
75
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75.3
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75.1
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47.0
|
87.0
|
66.50
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90
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90.3
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90.1
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52.5
|
104.0
|
74.50
|
|
110
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110.4
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110.1
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63.0
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125.4
|
85.50
|
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140
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140.5
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140.2
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77.0
|
162.0
|
92.00
|
|
160
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160.5
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160.2
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86.0
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186.0
|
105.00
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225
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225.8
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225.0
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117.5
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261.0
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155.00
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Key Features of CPVC Solvent Cement End Cap
- Deep socket cap seals and closes the end of a CPVC pipe run.
- Socket bonds with CPVC solvent cement into a permanent, monolithic glued seal.
- Rounded dome distributes internal pressure evenly without stress corners.
- Long-term service up to 90°C; resists acids, alkalis, salts and oxidizing media.
- Used for line termination, test isolation and future tie-in points.
Manufacturing Process of CPVC Solvent Cement End Cap
Each CPVC Solvent Cement End Cap is injection molded as one CPVC piece with a pressure-rated dome and deep socket, then reamed and gauge-checked before solvent-cement bonding. Solvent cement is applied to the cleaned socket and pipe spigot, which are then held until the glued joint cures into a single continuous CPVC structure.
Critical Process Parameters of CPVC Solvent Cement End Cap
- CPVC compound is processed inside its narrow melt-temperature window to avoid degradation.
- Socket inner diameter and spigot interference are controlled to the CPVC solvent-cement fit tolerance.
- Cement coating is even and full-length; set and cure times follow the cement manufacturer schedule before pressure testing.
- Wall-thickness uniformity and roundness are checked to safeguard pressure rating.
- 100% visual and dimensional inspection, with batch pressure and hydrostatic testing.
Raw Material Characteristics of CPVC Solvent Cement End Cap
- Body in CPVC (chlorinated polyvinyl chloride), joined with CPVC solvent cement.
- Long-term service temperature up to 90°C, well above conventional UPVC.
- Excellent resistance to acids, alkalis, salts and many oxidizing media.
- Flame retardant and self-extinguishing with a high limiting oxygen index (LOI).
- Smooth non-scaling inner surface keeps flow efficient and biofilm low.
Typical Applications of CPVC Solvent Cement End Cap
- Sealing open ends in potable hot and cold water CPVC distribution.
- Temporary caps during pressure testing and commissioning.
- Future tie-in points in water treatment and RO pipework.
- Line closures in acid, alkali and chemical process systems.
- Glued end caps in corrosive drainage and desalination installations.
Application Scenarios of CPVC Solvent Cement End Cap
The CPVC Solvent Cement End Cap closes and pressure-seals a pipe end with one permanent glued socket joint in potable water and industrial corrosive CPVC systems.